916/996/998 cooling tank leak

Gizmo

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Courtesy Shazaam!


A very common problem on superbikes.

Classic symptoms of a cracked coolant expansion tank that first started with the 916's and continues today. A leak develops at the tank's mold line (parallel to the fork tube) and appears to be caused by fatigue from thermal cycling and vibration. The main reason that a Ducati superbike coolant tank cracks is that the tank expands as it get hot but there’s not enough clearance around it to allow free expansion in all directions. In particular, there is a rubber grommet that holds the tank in place and presses it tightly against the frame. Because the grommet is somewhat oversized, it causes the hot plastic tank to be compressed by the frame and receive vibration transmitted through the frame.

When you install the replacement tank, trim the rubber grommet to avoid a repeat of this failure condition.
 
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