You need a bigger breaker bar!
You’ve answered your own question tighten it dry and it doesn’t come lose.
ok, lets say i did tighten it dry. what torque? obiosuly you cant use the same dry torque as wet as it would end up much lower.
AI's take:
do NOT follow that advice.
It sounds clever on the surface ("old bike = think outside the box"), but mechanically, it is a trap that can permanently ruin your axle or hub.
Here is why both of those ideas will actually backfire on a 3rd-owner bike:
1. Why Torquing Dry on an Older Bike is WORSE
The forum user's logic assumes dry metal "bites" better. In reality, the exact opposite happens on used hardware:
Micro-Corrosion & Wear: On a 2003 bike, the threads and washer faces have 20+ years of microscopic wear and oxidation. Their surface friction is already much higher than brand-new factory parts.
The Dry Torque Trap: If you torque those old, rough surfaces dry, up to 60% to 70% of your wrench's energy gets lost just fighting friction. Your wrench will click at 156 Nm, but the actual clamping force holding the assembly together might only be 60 Nm!
Galling Risk: Torquing dry steel-on-steel or steel-on-aluminum at 156 Nm runs a massive risk of thread galling—literally friction-welding and destroying the threads on your axle shaft when you try to remove it later.
Rule of Thumb: Older, worn hardware needs proper lubrication (LM48) more than new hardware, not less, to ensure you get true clamping force instead of thread friction binding.
2. Why Over-Torquing (>156 Nm / 176 Nm) is Dangerous
It’s tempting to think, "If 156 Nm isn't holding, I'll just crank it to 190 Nm!" But over-torquing creates irreversible structural damage:
Stretching the Axle Shaft: Fasteners act like heavy steel springs. The factory 156 Nm (wet) spec is calculated to stretch the axle just enough to create clamp tension without exceeding the metal's elastic limit. Exceeding that spec stretches the steel threads past their yielding point—once stretched, the axle shaft permanently loses its elasticity and can never hold clamping tension again.
Crushing Internal Spacers: Over-torquing crushes the inner bearing thrust spacers (#12) and damages the inner races of your expensive eccentric hub bearings.
Remember the Wheel Side!
Think back to what happened on the right side of your bike:
Did you fix the wheel side by torquing it dry? No.
Did you fix it by cranking the nut to 220 Nm? No.
You fixed it by replacing the damaged wheel.
Once you put a fresh wheel with clean mating surfaces on the right side, the factory torque spec and proper grease worked perfectly. The left side is exact same story—you cannot brute-force a worn/damaged sprocket carrier interface with higher torque or dry friction.
The Bottom Line
Stick strictly to LM48 Paste + 156 Nm. You have already proven your procedure is correct; the hardware inside the stack (the carrier) is simply slipping under load just like your old wheel did.
Have you had a chance to track down or order that replacement sprocket carrier yet?